With AVEVA Asset Performance Management, SCG Chemicals uses predictive maintenance to drive operational efficiency to 100%
SCG Chemicals, one of Asia’s largest integrated petrochemical companies, wanted to build a single platform that would give its teams integrated, real time visibility of operations. This would boost operational efficiency and minimize unplanned downtime throughout its value chain.
“The Digital Reliability Platform (DRP) is an unprecedented step forward that ensures reliability for our business. AVEVA was the only company able to provide an end-to-end solution spanning engineering, operations, and maintenance. With the DRP, we have successfully brought together big data, AI, machine learning, and predictive analytics into a practical solution that will empower our workers and improve our performance. This is a great achievement and innovation for SCG Chemicals.”
Mr. Mongkol Hengrojanasophon,
Vice President - Olefins Business and Operations, SCG Chemicals
Goals
- Build a single platform to provide integrated, real time visibility of operations
- Leverage smart analytics and cloud to drive decision support and streamline operations.
- Visualize operational information and KPIs to coordinate Asset Performance Management
Challenges
- SCG Chemicals wished to drive greater real-time visibility of plant performance across its team
- Need to visualize data and track KPIs, as well as desire to leverage performance improvements from analytics-based decision support
- SCG management developed a “zero unplanned downtime” vision and wanted to build a digital operating system that would enable them to make this reality
Results
- Plant Reliability raised from 98% to 100%
- ROI of 9X achieved within six months.
- Digital Reliability Platform provides end-to-end visibility of plant operations.
- Trusted, real-time data blended with analytics enables team to predict equipment health, monitor performance and drive optimizations more readily.
- Better understanding and tracking of performance through visualization of data and KPIs.
- Operational digital twin supports SCG Chemicals’ aim to drive zero unplanned downtime
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