SCG Chemicals has one of the largest petrochemical supply chains in all of Asia, and to keep it running efficiently, asset reliability is paramount. Asset failures can quickly lead to supply chain interruption, which cost the company substantially. That’s why SCG Chemicals relies on a suite of AVEVA solutions, including AVEVA Performance Management and AVEVA Predictive Analytics, to drive asset reliability to over 98% and ensure reliable operations across the supply chain at all times.
“The Digital Reliability Platform (DRP) is an unprecedented step forward that ensures reliability for our business. AVEVA was the only company able to provide an end-to-end solution spanning engineering, operations, and maintenance. With the DRP, we have successfully brought together big data, AI, machine learning, and predictive analytics into a practical solution that will empower our workers and improve our performance. This is a great achievement and innovation for SCG Chemicals.”
-Mr. Mongkol Hengrojanasophon,
Vice President - Olefins Business and Operations, SCG Chemicals
Goals
- Build a single platform to provide integrated, real-time visibility of operations
- Leverage smart analytics and the cloud to drive decision support and streamline operations
- Visualize operational information and KPIs to coordinate asset performance management
Challenges
- Needed greater real-time visibility of plant performance across its team
- Needed to visualize data and track KPIs, as well as desire to leverage performance improvements from analytics-based decision support
- Build a digital operating system to make its zero-unplanned-downtime vision a reality
Solutions
- AVEVA™ Asset Information Management
- AVEVA™ Connect
- AVEVA™ Predictive Analytics
- AVEVA ™ Asset Performance Management
Results
- Plant Reliability raised from 98% to near 100%
- ROI of 9X achieved within six months
- Digital Reliability Platform provides end-to-end visibility of plant operations
- Trusted, real-time data blended with analytics enables team to predict equipment health, monitor performance, and drive optimizations
- Better understanding and tracking of performance through visualization of data and KPIs
- Operational digital twin supports SCG Chemicals’ goal of zero unplanned downtime
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