Unlocking green hydrogen potential with AVEVA Process Simulation

Posted: April 17, 2025

The global transition to sustainable energy is accelerating, and green hydrogen is at the forefront of this revolution. As industries seek viable alternatives to fossil fuels, green hydrogen is emerging as a key solution for achieving net-zero emissions. However, optimizing hydrogen production processes requires sophisticated modeling and simulation tools. AVEVA Process Simulation is a cutting-edge software that empowers engineers and organizations to design, analyze and optimize green hydrogen production with precision and efficiency.

The role of green hydrogen in the energy transition

Green hydrogen, produced using renewable energy sources such as wind and solar, offers a carbon-free alternative to traditional hydrogen derived from fossil fuels. It has vast applications in industrial processes, transportation, power generation, and energy storage. However, the complexity and cost of hydrogen production pose significant challenges. To maximize efficiency and reduce costs, companies need advanced digital tools to simulate and optimize production pathways before implementation.

How AVEVA Process Simulation supports green hydrogen

AVEVA Process Simulation provides a robust platform for modeling green hydrogen production, enabling companies to refine their strategies, optimize resources, and minimize energy consumption. Below are the main ways that AVEVA Process Simulation enhances green hydrogen development:

1. Electrolyzer modeling and optimization

Electrolysis is the core process for green hydrogen production. AVEVA Process Simulation allows engineers to model different types of electrolyzers, such as alkaline, proton exchange membrane (PEM), and solid oxide electrolyzers. By simulating operating conditions, energy consumption, and efficiency metrics, engineers can fine-tune the process for optimal hydrogen yield and cost-effectiveness.

2. Renewable energy integration

Renewable energy sources are inherently variable, making it crucial to integrate energy availability with hydrogen production schedules. AVEVA Process Simulation enables real-time modeling of solar and wind energy fluctuations, helping companies develop resilient production strategies that align with energy availability while ensuring maximum hydrogen output.

3. Process efficiency and energy optimization

Hydrogen production involves multiple energy-intensive steps. AVEVA Process Simulation enables users to identify inefficiencies, assess heat integration strategies, and optimize overall energy consumption. This reduces operational costs while improving sustainability.

4. Carbon footprint analysis

For companies looking to achieve net-zero goals, understanding the environmental impact of their hydrogen production is critical. AVEVA Process Simulation includes tools for lifecycle assessment, allowing engineers to calculate emissions, analyze carbon intensity, and implement improvements to minimize environmental impact.

5. Economic feasibility and scale-up studies

The transition to large-scale green hydrogen production requires thorough economic analysis. AVEVA Process Simulation enables businesses to evaluate capital and operational expenditures, assess different production scenarios, and make data-driven decisions for scaling up operations.

Paving the way for a hydrogen-powered future

As industries worldwide embrace the shift toward decarbonization, AVEVA Process Simulation is playing a pivotal role in accelerating green hydrogen adoption. By providing powerful simulation capabilities, it allows engineers to optimize efficiency, reduce costs, and drive innovation in hydrogen production.

With the right digital tools, green hydrogen can become a commercially viable solution, transforming the energy landscape and paving the way for a cleaner, more sustainable future. Whether you are developing a new hydrogen plant or optimizing an existing facility, AVEVA Process Simulation offers the intelligence and accuracy needed to succeed in the hydrogen economy.

To learn more about how conceptual design and optimization of green hydrogen production can be executed more efficiently with AVEVA Process Simulation, you can attend this free on-demand webinar.

Watch the webinar

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