2025 - AVEVA World - San Francisco - Manufacturing (Life Sciences, CPG, Discrete)
Dr. Reddy's Labs' journey with Industry 4.0, World Economic Forum, and Global Lighthouse Network
Dr. Reddy’s Laboratories (Dr. Reddy's) has been investing in various OT technologies - and in 2022, the World Economic Forum (WEF) recognized our Bachupally, Hyderabad site as part of the Global Lighthouse Network (GLN). Project ‘OpsNext’ was initiated in 2020 to transform the plant into an Industry 4.0 (I4) driven WEF ‘Lighthouse’ factory. We have partnered with Capgemini to scale and roll-out several successful PI based initiatives and OT projects such as consolidation/validation of the PI infrastructure, PI integration with Werum/PAS-X MES, and others. Batch Release via expedited Review by Exception has led to a 20% reduction in turnaround time. PI integration with Honeywell BMS/EMS has resulted in a 10% reduction in energy usage by identifying/isolating unused clean rooms. Real time OEE tracking and proactive CPP (critical process parameters) monitoring (golden tunnel) has led to a significant dip in quality deviations. Join us as we share the learnings from these and other digital transformation initiatives and I4/WEF at Dr. Reddy's.
Industry
Life Sciences
Company
Dr. Reddy's Laboratories
Speaker
Yasaswi Sirugudi
I come with 15 yrs of experience in manufacturing; spanning engineering, automation & digital platforms; most of it in Oil & Gas, & for the last 3 yrs in Pharma with Dr. Reddys Laboratories as part of the Manufacturing Digital Excellence team where i am the principal for core digitization in Manufacturing & Asset Management.
Company
Capgemini Engineering
Speaker
GOPAL GopalKrishnan
I'm ex-AVEVA (OSIsoft PI, 25+ years) and moved to Capgemini Engineering about 3 years ago in the Global Digital Manufacturing CoE (Center of Excellence). This role covers all industries across various technologies as part of Intelligent Industry/Intelligent Operations - for topics in Industry 4.0, AI/ML, IoT, OT/IT integration, Predictive Maintenance etc.
Session Code
SESS-40
